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PRODUCT

Bio/Pharmaceutical Division

HIGH VISCOSITY SYRINGE

High Viscosity Prefilled Syringe Foreign Substance
Inspection machine (PS-21RPFI-HV)

FEATURE
● Up to 150 BPM (optimized for high-viscosity products)
Optional Denester & Renester (with integrated inverter system)
Automated Tub & Nest logistics configuration available
Automated boxing system support
● Compatible with online system integration
Stable logistics transport using suction wheel mechanism
● Advanced mirror tracking technology
Internal foreign substance tracking algorithm (excludes external inspection)
Optional inspections for sealing, capping, filling volume, etc.
● Quick and easy change parts with EASY LOCK mechanism
● Compliant with 21 CFR Part 11, Audit Trail, and Batch Reporting
● Smart factory integration support (SCADA, MES compatible)
DESCRIPTION

The PS-21RPFI-HV is a rotary-type automated inspection system specifically designed for high-viscosity prefilled syringes. It is equipped with an optional denester and renester, along with automated logistics handling, to ensure seamless high-speed operation.

Tailored for high-viscosity applications, this system excludes the pre-spin function and instead increases the number of image captures per syringe to enhance inspection reliability for viscous contents.

The standard inspection scope includes internal foreign matter detection, fill level, cap and stopper inspection, and external surface inspection. Additional cameras can be installed based on customer-specific inspection requirements.

Utilizing high-intensity lighting, high-resolution cameras, and P&S’s proprietary inspection algorithms, the PS-21RPFI-HV delivers highly accurate defect detection and reliable image analysis. All inspection data can be stored, reviewed, and exported, and the system supports integration with smart factory platforms.

INSPECTION ITEM
Cap molding inspection (No cap, tilt)
Side inspection (internal foreign substance, level inspection, bubble, scratche)
Stopper inspection (molding defects)
Flange inspection (molding defects)
Internal foreign substance detection (black/white particles)
 
LAYOUT
STANDARD FEATURE
VIDEO
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